Manufacturing often includes repetitive, easy jobs that are more cost effective when preformed by robotic assembly. These jobs use robotic assembly arms to do simple tasks, such as apply an epoxy or attach a car door. Robotic assembly systems do this type of job quickly and efficiently.

Robotic assembly solutions are generally customized to meet the manufacturer's needs, although some standard robotic assembly designs are available without customization. Whether or not your manufacturing process requires a custom robotic assembly solution depends on the complexity of the robot's process and what function you would need it to perform.

1. Some robotic assembly system manufacturers offer their own software for robot control and programming help. Others require you to purchase controlling software and custom programming from other sources.

2. Many robotics companies can show you a simulation of how the robots you purchase will operate. This helps you and the company communicate and solve any problems before production.

3. Industrial robotic assembly companies often provide 24-hour maintenance for your robots. While this is sometimes included with your purchase, often it requires another investment.

Action Steps
The best contacts and resources to help you get it done

Buy robotic assembly material handlers

Robotic assembly palletizers unload products from conveyor belts and assembly lines and group them up for processing and shipping. These machines can also be used to unload palletized shipments and package products. Just make sure your palletizer can lift the weight required for your application, as the amount of weight a palletizer can handle may vary.

I recommend: Purchase one of Remtec Engineering's palletizers or check out used material handlers and palletizers from RobotWorx.

Get out a robotic assembly arm for active applications

Robotic assembly arms are often used for cutting, welding and other dangerous processes. Depending on the type of manufacturing, they can also remove products from molds, x-ray parts, or cut out parts with a laser. These assembling robots products are available from most robotics manufacturers in a variety of versions.

I recommend: Check out the robotic assembly arms available from Automatrics or buy from Ellison Technologies Automation.

Commission a custom robotic assembly solution

Custom robotic assembly designs are sometimes required in certain industries. These are used most often in situations where the manufacturing robots must work in unique conditions, such as extreme cold or a clean room. Special consideration is taken in creating the perfect balance between efficiency and function.

I recommend: Commission a custom robot from Industrial Robot Supply or ask FANUC Robotics to design one to fit your needs.

Tips & Tactics

Helpful advice for making the most of this Guide

• •  Although you may save money by reducing your work-force, don't forget to add in the amount spent on electricity, robotic assembly maintenance and installation costs when calculating the cost effectiveness of robotic assembly manufacturing. It can often cost more than you'd think.