Foam Die Cutting
Tips & Advice to help you make your decision on Foam Die Cutting
Foam die cutting is a technique that cuts foam to specific requirements and to accommodate any size or shaped product. Die cutting is a reliable method of transporting goods safely through shipping and handling risks.
To accurately cut foam into precise shapes and to the needs of the customer, die cutting presses are used. These are hydraulic and mechanical flat bed and rotary presses, which are used to stamp out the required shapes. Sensitive adhesion packages can be kiss cut using the correct pressure from these presses. Matching the part size and material, allowing maximum efficiency and yield, is accomplished using a variety of presses.
Once the foam has been die cut by the presses, the parts are then assembled together, creating the perfect fit and highest safety for your product. Quotes are based on each part and totalled. Using parts from presses is much more cost effective than individually designing (or manual cutting), as well as the low overheads of the die cutting manufacturers. The same shapes are repeatedly used and assembled together uniquely. Large manufacturing companies use this method to cut costs on the delivery of products and ultimately to the consumers too.
Business.com is a great source of information on foam die cutting. Links to their website can be found on this page.
Foam Die Cutting
Find foam die cutting machines, supplies and custom foam die cutting servicesBy J.R. Glass Foam die cutting is a process that allows foam pieces to be cut to your exact specifications. When you need specific pieces for packaging your products, or require special foam pieces for your products, custom die foam cutting is the way to go.
Die cutting machines and supplies can be purchased for your business that requires high volume foam die cutting. Commercial die cutting services are available when it makes more sense have foam cut for you. Consider the following as you work with professionals to design the specific pieces you need for your products:
1. Purchase a specific foam for your custom die cutting needs
2. Buy foam die cutting systems
3. Hire a foam die cutting service that offers custom design and cutting services
Purchase foam die cutting supplies for your specific die cutting needs
Whether you are having foam cut in house or using custom die cutting services, the right foam is key to the end result of the product. Purchase specific types of foam from a foam manufacturer.
Try:
Bergad Specialty Foams carries an extensive line of viscoelastic foams. Custom formulated viscoelastic foam can be made to meet your specific needs. Get competitive pricing on foam die cutting supplies through SMI Materials. Work with professionals at their plant to choose materials that meet your specifications and application requirements. Advanced Materials is ISO-13485 certified, setting them apart from other die cutting foam suppliers.
Buy foam die cutting machines
When you are making custom foam pieces for your business or outsourcing your services, you will want to purchase a high-end foam die cutting machine. Commercial die cutting machines can be designed to meet your exact specifications.
Try:
Purchasing foam die cutting machines from Associated Pacific. AP carries foam die cutting machines with feeding systems and material specific systems. AP also sells used machinery at discounted prices. Croma sells a complete range of cutting machines from Craftsman series to fully computerized Systems. They offer many options that increase the options of your foam die cutting machine.
Outsource foam die cutting to a custom specialist
When purchasing foam die cutting equipment is not feasible for your business needs, outsource to a company that specializes in custom foam die cutting. These companies have a vast supply of foam to choose from and often times will allow you to provide your own foam when they do not have something to meet your exact specifications.
Try:
Internationally recognized as a supplier of custom die cut foam and rubber components, Thrust Industries offers a wide variety of industries and applications. Their custom laminating capabilities allow for pressure sensitive adhesives to specific areas according to your exact specifications. Design Converting is a commercial foam die cutting company that also offers custom foam die cutting services.
- When you require special coatings and/or adhesives to be applied to your custom foam pieces, it is best to work with a custom die cutting service.
Tippmann Clickers are small, powerful die cutting presses.
steel engraving, metal engraving, dies, panels, inserts/molds, parts
Foam Cutting Hot Knife, Hot Wire, Fastwire, Oscillating Blade & Saws