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Forging

Forging is shaping metal by compression. Forging refines the grain structure of the metal and improves its physical properties by aligning the crystals of the metal with the direction of the force put on the finished piece. When you forge metal into shape, the final product is stronger than cast or machined parts.

Metals can be either cold-forged or hot-forged. When you use hot forging, you reduce the likelihood of the metal cracking. You must hot forge some metals such as iron. You can forge metals of different strengths and weights up to 170 metric tons. Many options exist for forging, and you'll want to choose the one that best fits your needs. Consider a few basic points about the forging industry in your decision-making process:

1. Look for tried and true companies that have experience with forging metals for your industry.

2. Consider outsourcing to an overseas forging company through a local distributor to save money.

3. Know your options if more than one type of forging will work for your product.

Find forging services for your particular industry

Taking an industry-driven approach to your forging needs can benefit your business. A forging company that specializes in your own industry will be more efficient and knowledgeable about what you need.
Try: Ulven Forging Inc. serves a number of industries including marine, oil, construction, aerospace and bridge suspension, to name a few. Cornell Forge's markets include agriculture, sports, medical, off-highway and many more.

Check out international options for metal forging

If you're focused on cost-efficient production, buying outsourced forgings from overseas might be the way to go. Find an American distributor that can facilitate your purchase. Such companies often act as liaisons between foreign manufacturers and their customers.
Try: Check out Ferralloy-China, a company that distributes metals forged by Chinese manufacturers. Falcon Forge has warehouses across the country and the ability to ship parts made from all over the world.

Learn about what kinds of forging you can use for your product

Some forging companies specialize in one kind of forging, such as closed die forging. Others do it all, including hot or cold forging, closed or open die forging, upset forging and others. If you're not sure what kind would be best for your product and company budget, contact several companies that offer a variety of options.
Try: The Dyson Corporation, which has been a specialty forge shop since 1884, offers several different types of forging processes. All Metals & Forge works with ferrous and non-ferrous metals in a variety of ways.

Consult with a forging engineer to get an idea of what type of forging will best fit your needs.

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Tips & Advice to help you make your decision on Forging

Forging is the process of shaping metals using compression. This process can refine metal and improve its physical structure, making it more durable and extending its longevity. Any industry that manufactures metal parts uses this process. Most manufacturing industries have forging machines, and these manufacturers use this process to make parts for aircrafts, automobiles, weapons, medical equipment and science equipment.

Manufacturers typically forge metals using heat. This drastically reduces the likelihood that a metal part will crack during the forging process. Forging with heat helps to enhance a product's durability as well. Therefore, you should always ask forging companies ... more

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