Plunger Pumps
Tips & Advice to help you make your decision on Plunger Pumps
Plunger pumps are a type of positive displacement pump that are designed to drain high-solid materials. Plunger pumps work by moving the waste through a stationary high-pressure seal with a smooth cylindrical plunger. Invented in the early 1920s by Samuel Morland, these devices were first used to help drain municipal sludge.
Since the initial design, plunger pumps have undergone several style upgrades to accommodate various types of waste. As of 2009, there are over 18,000 different types of plunger pumps installed worldwide.
Although plunger pumps are generally used in sludge transfer stations near sedimentation tanks and influent sewers, they have also found many other applications since their early development. Now, plunger pumps are also used in offshore oil platforms, food processing facilities, and pharmaceutical facilities.
On average, a plunger pump has to be replaced every 20-30 years, depending on the daily use and type of sludge transfer. However, with regularly scheduled maintenance, many users have found the pumps to outlive the average lifecycle. In order to keep your plunger pump working efficiently, you must complete common maintenance procedures that include checking and replacing valves and pistons within the machinery.
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Plunger Pumps
Use plunger pumps to transport fluids under high pressureBy Jess Buskirk Plunger pumps are positive displacement reciprocating pumps that move high viscosity liquids and other media through a cylindrical chamber. Some people call these types of pumps high-viscosity pumps, well service pumps and high-pressure pumps. Various models of plunger pumps depend on the number of plungers they use. For example, a plunger pump with one plunger is a simplex pump, a plunger pump with two plungers is a duplex pump and a plunger pump with three plungers is a triplex pump. Plunger pumps can use as many as five or six plungers.
The capacity of a plunger pump depends on how many plungers it uses. A simplex plunger pump has the lowest capacity. Plunger pumps can obtain power by electricity, steam, hydraulics or pneumatically. These pumps function by building pressure in a cylinder, which forces the media through the pump. When purchasing plunger pumps, consider the following:
1. Search a plunger pumps list for simplex and duplex pumps.
2. Use triplex plunger pumps for high-pressure applications.
3. Order continuous-duty plunger pumps when the pump must work around the clock.
Use simplex and duplex plunger pumps
Simplex plunger pumps use a single liquid cylinder, which is the pump. A duplex plunger pump uses two single liquid cylinders that are side by side. A duplex plunger pump's plungers operate so they are on different strokes. For example, when one plunger is on the upstroke, the other is on the down stroke. A duplex plunger pump has double the capacity of a simplex plunger pump.
Try: Browse a large online inventory of plunger pumps, including simplex plunger pumps, at Kerr Pumps. The plunger pumps provider offers positive displacement reciprocating pumps ideal for any application that moves liquid under pressure. BPH Pump & Equipment offers an inventory of duplex plunger pumps. The pumps are available for purchase online.
Order triplex plunger pumps
Triplex plunger pumps are durable and inexpensive to maintain. Because they use three plungers, this type of plunger pump is ideal for applications that process a large amount of liquid. High-pressure service jobs often use triplex plunger pumps.
Try: Find plunger pumps at Wheatley Pumps. The company offers a large inventory of triplex plunger pumps as well as several other types of plunger pumps. A.R. North America manufactures industrial triplex plunger pumps for a wide variety of applications. Wepuko Pahnke Engineering offers a family of triplex plunger pumps that are low maintenance, easy to clean and suitable for high pressures.
Find continuous-duty plunger pumps
Continuous-duty plunger pumps are designed to operate without stopping, as opposed to intermittent plunger pumps, which are intended to be used for short periods of time. Continuous-duty plunger pumps are made of high-quality components to keep them running. This type of pump often uses ceramic plungers.
Try: Order triplex plunger pumps for continuous duty at Cat Pumps. The pumps have concentric, solid ceramic plungers ideal for low maintenance and reliability. Union Pump sells simplex, duplex and triplex plunger pumps capable of continuous use for general industrial and process services. Order a continuous-duty plunger pump from Jaeco Fluid Systems. These plungers are for continuous metering of chemicals and solutions.
- When reading plunger pumps information, know that piston pumps are often listed with plunger pumps. The two types of pumps are similar, but piston pumps are for use in lower pressure applications.
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